Aramid Conveyor Belt
With its high strength-to-weight ratio, low stretch and non-metallic reinforcement, the belt is especially suitable for long-distance, high-tension and heavy-duty conveying in mining, quarrying, cement, ports, power plants and other bulk material handling applications.
Why Choose Aramid Conveyor Belt
◆ Lightweight & Energy Efficient:
Aramid combines high tensile performance with very low material density, allowing the belt to achieve demanding load-carrying capability without the heavy reinforcement associated with steel-cord constructions. The reduced moving weight can help lower conveyor power demand, especially on long-distance systems. Low-rolling-resistance rubber compounds can also be selected to further improve conveyor energy efficiency.
◆ High Impact & Tear Resistance:
The high strength and toughness of aramid help the belt withstand impact, cutting and tearing from large, sharp or heavy conveyed materials. Its reinforced carcass distributes impact loads more effectively and helps limit damage propagation, making the belt well suited to demanding loading zones, mining operations and other heavy-duty bulk handling applications.
◆ Excellent Heat Stability & Flame-Resistant Options:
Aramid fibers maintain good mechanical stability at elevated temperatures and do not melt like conventional polyester or nylon fibers. This gives the reinforcement an important advantage in demanding thermal environments. For hot-material or fire-risk applications, the belt can be combined with heat-resistant or flame-resistant rubber compounds according to the required operating conditions.
◆ Corrosion-Resistant Reinforcement:
As a non-metallic reinforcement material, aramid does not rust when exposed to moisture and provides good resistance to many chemical and environmental media. This makes aramid conveyor belts particularly attractive for humid, corrosive or chemically demanding environments where deterioration of metallic reinforcement may be a concern.
◆ Low Elongation & Long-Term Reliability:
The high modulus of aramid helps limit belt stretch under working tension, providing good dimensional stability and reduced take-up demand during operation. Its fatigue-resistant reinforcement, together with durable top and bottom rubber covers, helps protect the belt against repeated flexing, abrasion and impact for reliable performance in long-distance and heavy-duty conveying systems.
Aramid Conveyor Belt Construction
An aramid conveyor belt is built around a high-strength aramid carcass, where longitudinal aramid yarns run continuously in the belt direction to carry the primary working tension. Transverse reinforcement ties the structure together across the belt width, helping stabilize the carcass, distribute impact loads, and resist tearing and lateral deformation under demanding conveying conditions.
What makes this structure different is the combination of high modulus, high tensile strength, and low material density. The aramid reinforcement stretches very little under working load while adding significantly less carcass weight than steel reinforcement. The result is a strong, lightweight, and dimensionally stable conveyor belt that can require less take-up travel than conventional multi-ply textile constructions and provide high tensile capacity with a lighter reinforcement system than comparable steel-reinforced designs. With no steel in the carcass, the reinforcement is also inherently resistant to rust.
Aramid Conveyor Belt Specifications
| Specification | Min. Longitudinal Tensile Strength (N/mm) | Min. Transverse Tensile Strength (N/mm) | Elongation at 10% Load, Max. (%) | Cover Thickness (mm) | Belt Thickness (mm) | Belt Weight (kg/m²) |
|---|---|---|---|---|---|---|
| DPP800 | 800 | 150 | 0.5 | 6+2 | 11.5 | 11.0 |
| DPP1000 | 1000 | 150 | 0.5 | 6+2 | 11.5 | 11.1 |
| DPP1250 | 1250 | 150 | 0.5 | 6+2 | 11.6 | 11.3 |
| DPP1600 | 1600 | 180 | 0.5 | 6+3 | 12.0 | 12.9 |
| DPP1800 | 1800 | 180 | 0.5 | 6+3 | 12.3 | 13.1 |
| DPP2000 | 2000 | 180 | 0.5 | 8+3 | 14.5 | 15.9 |
| DPP2250 | 2250 | 180 | 0.5 | 8+3 | 14.5 | 16.1 |
| DPP2500 | 2500 | 200 | 0.5 | 8+3 | 14.6 | 16.3 |
| DPP3150 | 3150 | 200 | 0.5 | 8+3 | 16.3 | 17.0 |
Rubber Cover Grade Options
The rubber cover of an Aramid Conveyor Belt can be selected according to the conveyed material, abrasion level, impact conditions and operating environment. For general-purpose applications, H, D and L cover grades provide different balances of tensile strength, elongation and abrasion resistance.
| Cover Grade | Min. Tensile Strength | Min. Elongation at Break | Max. Abrasion Loss | Typical Application |
|---|---|---|---|---|
| H | 24 MPa | 450% | 120 mm³ | Cut, gouge and heavy-impact service |
| D | 18 MPa | 400% | 100 mm³ | Severe abrasive service |
| L | 15 MPa | 350% | 200 mm³ | General and moderate-abrasion service |
H Grade — Cut & Gouge Resistant:
H grade is designed for demanding applications involving large, sharp or coarse materials where cutting, gouging and impact damage are major concerns. It is suitable for materials such as hard rock, ore, limestone, clinker and broken stone.
D Grade — High Abrasion Resistant:
D grade is recommended where abrasive wear is the primary concern. Its low abrasion-loss requirement makes it suitable for continuous handling of highly abrasive bulk materials where cover wear must be minimized.
L Grade — General & Moderate Abrasion:
L grade is suitable for general conveying and moderately abrasive materials where severe cutting or extreme abrasion resistance is not required. Typical applications include coal, sand, cement, lime and similar bulk materials.
Is Aramid the Right Belt for Your Conveyor?
Different carcass constructions are designed for different conveyor duties. EP/NN belts provide flexible and economical solutions for general conveying, aramid belts combine high tensile capacity with low weight and very low elongation, while steel cord belts are preferred for the highest-tension and most demanding long-distance conveyor systems.
| Key Factor | EP / NN Conveyor Belt | Aramid Conveyor Belt | Steel Cord Conveyor Belt |
|---|---|---|---|
| Carcass Construction | Multi-ply EP or NN textile fabric | Single-ply straight-warp aramid carcass with transverse reinforcement | Longitudinal steel cords embedded in rubber |
| Tensile Capability | Moderate to High | High to Very High | Very High to Extreme |
| Belt Weight | Moderate | Low relative to its tensile capacity | High due to steel reinforcement |
| Elongation & Take-Up | EP: Low; NN: Higher | Very low elongation and low take-up demand | Very low elongation and low take-up demand |
| Moving Mass & Energy Demand | Suitable for general conveyor systems | Lower moving mass can reduce belt-related energy demand, especially on long conveyors | Higher belt mass increases the moving dead load |
| Impact & Tear Performance | Good; NN offers particularly good impact flexibility | Very good impact and tear resistance with transverse reinforcement | High tensile strength, but additional rip protection may be required in severe tear-risk applications |
| Flexibility & Troughability | Good to Excellent | Very good for a high-strength carcass | Good, depending on strength rating and cord construction |
| Corrosion Resistance | Non-metallic carcass; no steel-cord corrosion | Non-metallic reinforcement; does not rust | Steel cords require effective rubber encapsulation and protection against moisture ingress |
| Splicing | Step or finger vulcanized splice, depending on construction | Engineered finger vulcanized splice | Multi-stage steel-cord vulcanized splice with cord preparation and alignment |
| Best Fit | General-duty and medium-duty conveying | Long-distance, high-tension and weight-sensitive conveyor systems | Ultra-long-distance, extreme-tension and ultra-heavy-duty systems |
Aramid Conveyor Belt Applicantion
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| Mining & Quarrying | Cement & Aggregates |
| Aramid conveyor belts are well suited to high-tension and impact-intensive conveying of ore, rock and other heavy bulk materials. Their high strength-to-weight ratio, low elongation and reinforced carcass help maintain stable operation in long-haul mine and quarry conveyor systems. | For conveying limestone, clinker, crushed stone and other abrasive materials, aramid belts combine high tensile capability with good impact and tear resistance. Suitable cover compounds can be selected to protect the carcass against continuous abrasion, cutting and heavy loading. |
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| Ports & Bulk Terminals | Long-Distance Overland Conveying |
| Port and terminal conveyors often require high throughput over long center distances. The relatively low weight and low elongation of aramid reinforcement can help reduce take-up demand and moving belt mass while supporting reliable ship loading, unloading and stockyard transfer operations. | Aramid conveyor belts are particularly suitable for long-distance and high-tension overland conveyor systems where belt weight and elongation are important design factors. Their lightweight high-strength carcass helps maintain dimensional stability and can reduce belt-related moving resistance compared with heavier reinforcement systems. |
Rubber Conveyor Belt Shipping And Packing
TRANSCO provides flexible packing and shipping solutions according to the belt type, width, thickness, roll length, total weight and transportation method, helping protect conveyor belts during storage, handling and international shipment.
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Conveyor belts can be packed in different roll configurations to suit belt dimensions and container loading requirements:
◊Round Roll ◊Double Roll ◊Oval Roll ◊Protective Wrapping |
Each belt roll can be securely wrapped to protect the belt during handling and transportation:
◊Waterproof PP woven cloth wrapping ◊Protective plastic film ◊Edge protection ◊High-strength strapping ◊Custom wrapping colors and markings ◊Reel & Support Options |
Different support structures can be selected according to belt size, roll weight and unloading conditions:
◊Steel Reel / Steel Core ◊Wooden Drum / Wooden Core ◊Wooden Pallet ◊Steel Pallet ◊Reinforced Steel Frame |
| Secure Container Loading | Customized Packing | Packing Recommendation |
| Heavy or large conveyor belt rolls can be securely positioned and reinforced inside the container to reduce unwanted movement during transportation. Roll dimensions, gross weight and packing information can be clearly marked to support safe lifting and unloading. | Packing methods can be customized for sea freight, container transport and project deliveries. Special steel-reel or reinforced-frame packing is available for large, heavy or long-length conveyor belt rolls. | Our team recommends the appropriate roll form, wrapping material, reel structure and loading method according to each conveyor belt specification and destination, balancing product protection, handling efficiency and shipping space. |
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